HIG Modular Builds High-Efficiency Smart Factory for Shengtian Transmission Technology
HIG Modular has once again reached a new milestone in steel structure innovation and technical strength. The company has successfully built a Steel Structure Smart Factory for Shengtian Transmission Technology Co., Ltd., a facility that integrates advanced smart manufacturing technology and eco-friendly design. This project marks the successful collaboration between the two companies in the era of Industry 4.0.
Project Overview
Project Name: Steel Structure Smart Factory
Project Location: China
Application Area: 10,389.84 square meters
Completion Time: 2024
Project Background
Shengtian Transmission Technology Co., Ltd. is a leading transmission technology company in China, committed to improving product quality and production efficiency. As global manufacturing moves towards smart and digital transformation, Shengtian Transmission decided to build a high-efficiency smart factory to meet the growing market demand and enhance its production capacity and product quality. HIG Modular, with its extensive experience in steel structure design and smart manufacturing, successfully won the bid and provided Shengtian Transmission with an advanced steel structure smart factory solution.
Smart Factory Design Highlights
This steel structure smart factory is not just a production space but a modernized facility that integrates cutting-edge technologies to ensure maximum production efficiency, product quality, and resource utilization.
Efficient Smart Production Lines The factory's production lines use robotic welding technology, automated assembly systems, and intelligent inspection equipment, enabling 24/7 uninterrupted production. This intelligent production mode not only improves efficiency but also ensures high consistency in product quality.
Automated Logistics System The factory is equipped with automated logistics equipment such as automated stackers and unmanned guided vehicles (AGVs), which effectively reduce manual operations, improve logistics efficiency, and ensure fast delivery of raw materials and semi-finished products.
Smart Quality Control The factory is equipped with advanced online monitoring and quality inspection systems. Real-time data feedback ensures that any potential quality issues are detected promptly, ensuring that every stage of production meets quality standards and minimizing the risk of defective products.
Digital Management Platform HIG Modular has implemented a digital management platform to monitor, schedule, and analyze real-time production data. This platform helps management make informed decisions, optimize production efficiency, and reduce costs.
Green, Eco-Friendly, and Energy-Saving Design
In response to the increasing focus on environmental protection, both Shengtian Transmission and HIG Modular have incorporated sustainability into the factory's design.
Energy-Efficient Building Materials The factory utilizes highly efficient insulation and heat-proof materials, improving energy efficiency and reducing energy consumption. Additionally, the roof is designed with a photovoltaic solar power system to provide some green energy for the factory, further reducing the carbon footprint.
Wastewater and Exhaust Gas Treatment The factory has a comprehensive wastewater and exhaust gas treatment system in place, ensuring that emissions from production meet environmental standards and minimizing the impact on the surrounding environment.
Efficient Production Management and Optimization
The smart factory designed by HIG Modular for Shengtian Transmission has taken production management and process optimization to new heights.
Lean Production By adopting lean production principles, the factory has optimized production processes, reducing waste and inefficiencies, and enhancing overall productivity.
Flexible Production Scheduling The smart scheduling system enables the factory to adjust production plans according to real-time demand, ensuring timely order fulfillment and responding to changes in market requirements.
Future Outlook
This collaboration not only marks a significant step forward for Shengtian Transmission Technology Co., Ltd. in smart manufacturing but also signifies HIG Modular's continued expansion in the field of intelligent steel structure factories. As smart manufacturing technologies continue to evolve and be applied, Shengtian Transmission's factory will continue to enhance its production efficiency, reduce operational costs, and set a benchmark for other enterprises.
HIG Modular will maintain close collaboration with Shengtian Transmission, further deepening the application of smart manufacturing in future projects and driving the steel structure industry towards greater intelligence, efficiency, and sustainability.
Conclusion
The Steel Structure Smart Factory built by HIG Modular for Shengtian Transmission Technology Co., Ltd. has brought significant improvements in productivity and resource optimization to the company. Not only has it accelerated the company’s business development, but it also provides a model for the smart transformation of the steel structure industry. As smart manufacturing technologies continue to mature, HIG Modular will continue to promote intelligent steel structure factory solutions globally, helping more companies move towards a smarter future.
